In order to make flexible magnets, a ferrite magnet material and a flexible rubber binder are combined. Because the binder has some flexibility, the material can be rolled up into a cylindrical shape. There are additional options available, such as a vinyl finish, a surface that is dry wipeable, printed designs, and so on.
Both Pros and Cons of Using Flexible Magnets in Your Business
Advantages
The expenses are reduced as much as possible.
Create one-of-a-kind visual displays by printing directly onto the surface of the vinyl using this printing method.
Can be produced in a customized manner for the purpose of increasing usability, such as by including a ferrous sheet and printed vinyl in order to make it possible for magnets to attract to the ferrous layer in magnetic maps. This can be done by including a ferrous sheet and printed vinyl in the manufacturing process.
Disadvantages
Above +50 to +70 degrees C (122-158 degrees Fahrenheit), the magnetic performance of the binder begins to degrade, and this is also the temperature range in which it begins to soften.
The material hardens and becomes more rigid as the temperature drops.
Because they are laminated together and cannot be separated without causing damage, certain of the available options should not be rolled up.
Common applications for flexible magnet manufacturer include the following:
Designs using magnetography for motor vehicles.
Magnetic signs and displays placed at the point of purchase.
Advertising.
Covers for the painting booth made of magnetic material.
Magnetic gaskets. Taking their artwork for the chart, printing it onto white vinyl coated magnetic rubber, and giving the surface a dry wipe finish so that whiteboard pens can be used on it could be a solution to the problem. This would allow whiteboard pens to be used on it.
What kinds of magnets are contained within a magnetic sheet that is bendable?
Magnetized in a diametrical fashion
In a sheet that is magnetically flexible and diametrically magnetized, magnetization occurs all the way around the circumference of the magnet. This occurs as a result of the fact that the sides of the magnet are attracted to each other, which results in them holding the two edges together. When it comes to multi-pole magnets, the north and south poles are magnetized in a striped pattern that alternates between the two, such as north, south, north, and south. In single-pole magnets, the north and south poles are magnetized in a solid pattern.
On a multi-pole flexible magnetic sheet, there can be anywhere from two to sixty magnetic poles packed into one square inch of space. This makes the sheet extremely space efficient. This results in the creation of a strong magnetic field in the area surrounding the magnet, which in turn increases the magnet's ability to hold its position. Because the larger size makes them stronger, thicker, more flexible magnetic sheets have fewer poles per square inch than thinner, less flexible magnetic sheets. Magnetic sheets that have adhesive or laminates on one magnetic face require multi-pole magnetization in order to function properly. This is due to the fact that the adhesive or laminates create a barrier that prevents the magnetic field from escaping through the top of the magnetic sheet. It is not possible for the magnet to be magnetized in any other way, nor is it possible for this to be possible, due to the unique ways in which the magnetic poles are arranged in a diametrically magnetized magnet and a multi-pole magnet.
LaminatingLaminating can be done on the side of the flexible magnetic sheet that does not have magnetic properties, while the other side of the sheet has magnetic properties that are arranged in a multi-pole configuration.
When flexible magnetic sheets are laminated with polyvinyl chloride, also known as PVC, the sheets gain increased strength and stability as a result of the lamination process.
A laminate is applied to the flexible magnetic sheet, which not only helps to protect it but also improves the appearance of the magnet. The color of a flexible magnetic sheet that has not been laminated is a dull brown. On the other hand, the color of a magnetic sheet that has been laminated can be any one of a wide variety of shades.
Direct printing onto the laminate that is present on a flexible magnetic sheet is something that can be done with a printer that uses laser jet technology.
Adhesive
The adhesives from a flexible magnetic sheet are laminated onto the surface of the magnet on the side of the magnet that does not have a magnetic field. This indicates that the magnet's magnetic capabilities are not impacted in any way, and that the magnet possesses a greater power when applied to non-ferromagnetic materials, such as wooden doors. This adhesive is what is used to keep the sheet from falling apart. Due to the high tack of the acrylic adhesive, it is able to provide a very secure hold to a wide variety of different surfaces.
A backing tape is applied on top of the magnetic tape when flexible magnet manufacturer is not being used as a protective measure to prevent the adhesive from sticking to any nearby surfaces. This is done so that the magnetic tape can be reused.
Recoat or backcoat the surface.
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